A LOOK BEHIND THE SCENES AT ONESTOP
Getting your perfect custom made furniture is a process that requires several different steps. Today, we will talk about the entire process – from an idea all the way to after sales service. Our factories in China, Indonesia, and Malaysiahave a team of more than 300 people. These consist of highly-skilled artisans, craftspeople, drafters, weaving experts who work as a team and are ready to support at a moment’s notice should any need arise. In this article we focus on what happens behind the scenes with an item inside our factories.
PREPARATIONS
DESIGN AND DISCUSS
We understand what a customer needs and wants before making a detailed blueprint on what and how to create the item. Our seasoned drafters draw technical shop drawings according to your requirements. We also involve the customer in every step we make so that there is minimal confusion and maximum clarity in the process. With over 80 men in operation, our craftspeople not only specialize in both natural and synthetic fibres, but are able to produce extremely intricate patterns & structures.
SOURCING OF MATERIALS
Once the blueprint is made, we choose the materials that are to be used. The raw materials are cut and prepared before being sent to the assembling area. There, unfinished wooden planks are rolled, sanded, and processed using a variety of machines. Efficient trimming and high-quality cutting helps ensure superior quality of every piece of furniture. As custom furniture manufacturers, be it stone, glass, resin, wood or even plastic, we make sure we give it our best to make exactly what you want at the best price.
The main production material in our Indonesia Furniture Factory is Teak, and to add to that, Indonesian carpenters are known for their exquisite woodworking skills.
PROTOTYPING & MOCK-UPS
We produce mock-ups of your furniture designs for your approval before we begin bulk production.
PRODUCTION
We are a custom hotel furniture supplier that ensures the quality of every single piece of furniture we make. To ensure maximum efficiency, our factory is divided into multiple separate areas for different steps of the manufacturing process:
CUTTING AND MATERIAL PREPARATION
This steps involves machines such as automatic CNC routing machines, automatic planers, automatic band saws, automatic plywood saw cutting machines, hydraulic veneer presses, and various wood veneer processing machines – veneer stitching machines and veneer edge banding machines.
ASSEMBLING AREA
The processed materials and parts are now sent to the next stage of the supply chain for gluing and assembling.
FINISHING
Each piece of furniture will move through the sanding room, the spray painting area, and the water curtain spray chambers.
UV COATING
A UV coating is applied which increases the durability of the furniture through increased hardness and solvent resistance.
UPHOLSTERY
Our extensive upholstery and sewing capabilities including a range of quality fabrics and plastic foam. Being a custom hotel furniture manufacturer, we can handle different types of sewing and upholstery jobs, including special-cut orders as we have a highly-skilled team and an efficient production space.
QUALITY CHECKING AREA
Each of our products requires the highest standards of quality. We even conduct visual inspections to avoid defects, discolorations, scratches, or any other imperfections. This step is really important to ensure that each product is delivered according to your standards and requirements.
STORAGE AND LOGISTICS
We understand the hassle of keeping a track of products from multiple sources, which is why we act as the consolidation point for storage and shipping, be it to anywhere in the world. Each product is carefully packed by skilled personnel before being sent for delivery.
AFTER-SALES SERVICE
One of the greatest strengths a business has is good after-sales service. After everything is set up, we visit your site to personally ensure everything is to your satisfaction, we also provide a one-year warranty on everything we manufacture. Lastly, we like to keep in touch with every client to build a long-lasting relationship.
25 May 2019
